All You Need To Know About Wire Mesh Products

Wire cloth, also known as wire mesh or wire fabric, is renowned for its remarkable versatility. Wire cloth, screen, wire mesh; all interchangeable terms, are often invisible, buried deep within equipment  or hiding in plain sight in an architectural accent. Wire mesh products can be made from virtually any type of metal, including stainless steel, copper, aluminum, nickel, molybdenum and many others. 

 Wire mesh products, also known as woven wire cloth, are woven on looms, a process that is similar to the one used to weave clothing. The mesh can consist of various crimping patterns for interlocking segments.

Mesh consists of wires or fibers woven or knitted into a grid or screen pattern to create a semi-permeable barrier. Types of mesh include screen and netting. Mesh is used in a variety of processes that require straining or sorting. Applications for mesh include filtration, material handling products, radio frequency radiation shields (e.g. microwave ovens), screen printing and surgical procedures. 

Other designations for wire mesh are sieving cloth or- more generally-  sieve, even if the field of application of wire mesh goes far beyond separation technology- such as when used as a filtration net in a filter system.

As mentioned, wire mesh is found and adapted in a wide variety of industrial, commercial, architectural applications, including protective screens, baskets and trays, enclosures and more. Some manufacturers are committed to produce a custom design according to your project requirements. They are able to produce sophisticated mesh for highly-specialized processes and applications. 

Depending on the requirements, wire mesh can be produced in various weave types. These range from the familiar square mesh in plain weave through to complex multi-ply mesh designs. 

Plus, when working with a custom design, you have the option to choose from a selection of metals, including, but not limited to:

● Stainless steel

● Aluminium

● Copper

● Brass

Here is a list of other factors you should look for when choosing wire mesh products include:

• Mesh size:  It is manufactured with mesh openings ranging anywhere from a few microns to several inches in diameter and measured based on that size. Mesh size indicates the diameter of the openings in the mesh, which affects its ability to screen the materials that pass through it.
• Mesh count: The mesh count measures the number of mesh openings per linear inch. The mesh openings depend on the mesh count, that means, the higher the mesh count, the smaller the openings in the mesh will be.
• Weave type: There are two main types of wire cloth: woven and welded. Woven wire cloth is more common and generally used for filtering, while welded cloth has a smoother surface and greater strength and rigidity. The weave type is a function of the pattern vertical and horizontal wire. The wrap and weave wires can feature the same differing diameters, depending on the application.

To further enhance the properties of your wire mesh product, wire mesh manufacturers also have the ability to combine different, yet compatible, metals to make the results even more unique. In this way the consumers can benefit from cost-effective results in a timely manner.

An Insight Into Types Of Wire Meshes Manufactured By Wire Mesh Suppliers And Manufacturers

We have all seen wire mesh at some point, whether as a cage, fence or factory conveyor belt. The applications of wire mesh are many, and so are their types. Most of us have seen aluminum and steel wire meshes, but they also come in other materials and coatings.

Here are some of the most popular wire mesh variants made by wire mesh manufacturers and wire mesh suppliers:

1. Stainless Steel Wire Mesh
Stainless steel wire meshes are typically made in different hole sizes based on their applications. Tiny hole wire meshes are used for filtration screens in water treatment plants, window screens and farm screens, whereas large holed ones are used for making conveyor belts, screen coatings, machine equipment, food industries and manufacturing industries. These wire meshes can be woven or welded, with both the types offering different properties and different prices.

2. Galvanized Steel Wire Mesh
While stainless steel is mainly rust resistant, it is not as hard so as to make into stand alone containers. For this purpose, galvanized steel wire meshes are used. They offer better strength resistance than stainless steel wire meshes, but are slightly more expensive. They also come in woven and welded variants. Welded variants are cheaper and for short term use because the welded areas are not galvanized, making them prone to rusting, whereas woven ones have no such weakness, making them perfect for long term use such as fencing, making steel cages, wire mesh steel containers, shopping carts and many more.

3. Iron Wire Mesh
Iron is very hard and difficult to break, so they are used to make heavy duty products such as high security fencing in prisons and other properties. They mostly use welded wire meshes for better strength and protection. They cannot be bent or cut easily with ordinary tools, hence are the preferred choice of materials for high security fencing. Iron wire meshes are often coated for rust and corrosion resistance, although many businesses prefer to buy it uncoated in bulk. They are also slightly cheaper than stainless steel meshes, but don’t have the visual appeal of those.

4.  PVC Coated Wire Mesh
PVC coated wire mesh are originally made of steel or aluminum wire mesh, then coated with PVC to make it look attractive. These PVC coatings also make them rust and corrosion proof, although it cannot be guaranteed and depends on the type of coat done. They are usually used for decorative purposes and small-scale scenarios such as window screens, machine guards, automobile guards and many more.

5. Aluminum Wire Mesh
Aluminum is a highly versatile that can be a good replacement for steel wire meshes depending on the condition. Aluminum is a cheaper and lighter, but it also lacks the strength of steel. This makes aluminum good for low strength applications such as farm fencing, garden fencing, cages, and other such applications. Aluminum typically won’t be able to weather harsh storms, summers and winters, so they are best used for indoor applications or temporary outdoor applications.

How to Choose the Right Wire Mesh Supplier?

No matter in which industry you are in, choosing a supplier who is credible and trustworthy is a difficult task. When you are choosing to put your trust in someone it’s necessary that you do thorough research.

                           

When looking for a wire mesh choosing The right specification and the quality is crucial for the operation. For companies considering working with wire mesh suppliers it’s important to learn about the material and the value it adds to the overall operation of the task. Here is a guide to selecting the right wire mesh supplier for the next project:

Know what you want!

When buying wire mesh from top suppliers, you are likely to experience a variety of material options to choose from. From basic carbon steel to high metal alloy compositions. You can consult with the company and ask for the specifications for the material as you may require a specific level of durability. Some companies make their own wire mesh while others outsource depending on the specification or just availability.

Choosing a company that is committed to producing high-quality custom wire mesh will give a huge network of different types and qualities of mesh.

Finding the right weave

Another important element of selecting wire mesh is considering the grid patterns of the mesh. When it comes to wire mesh there are a lot of customizations and qualities out there. Plus, each of them has its own benefits.

For example, you can select a compound balanced weave wire mesh. These are often used in the heat treat industry for fasteners as well as in baking industries. Knowing what these are before you decide can help to estimate a lot of important things like cost, delivery and development time.

Review the shape of the material

If you are using wire mesh for your processes, flow rate or pore size is going to be an important aspect. The shape of the material will be the key consideration while choosing the wire mesh.

For example, if you are choosing a wire mesh for a filter product you will require a very fine wire that will ease the process of filtration. It is really important for you as a customer to know where the material is from and that you are getting the right mesh for your needs. Make sure you answer all the necessary questions the wire mesh supplier asks. As specific, detailed size and shape and through specifications make all the difference.

Check for durability and weather resistance

Durability and weather resistance is another consideration when determining the value of services the supplier is providing. For that, you can either check out the quality before installation as it’s relatively easy to judge the quality beforehand.

For instance, if you are considering installing a wire mesh for processing coal, you should choose a material that has a high resistance to certain conditions for the application. You can even analyze the manufacturers take the record and make sure that others have been satisfied with their product and services.

Types of High Temperature Conveyor Belts and Their Applications

Conveyor belts are used in all kinds of industrial scenarios that involve hauling goods or components from one area to another within a production or manufacturing plant. Unlike other means of transportation, conveyor belts act as connecting mechanisms between different kinds of machines, such that items that come out from one machine can be directly and seamlessly transported to another machine.

Different kinds of jobs require different kinds of conveyor belts. For example, industries that deal with manufacture of brittle or breakable products will require a solid base conveyor belt for maximum stability between machine transportation, whereas industries dealing with heavy loads such as ore transport or metal production will require very strong mesh conveyor belts for maximum load bearing capacity.

Regardless of load capacity, our main point of discussion is high temperature conveyor belt. These are conveyor belts that are qualified for working at high temperatures; not necessarily working in hot areas, but lifting and transporting hot items. They are more hardened than regular conveyor belts, and are generally made of steel with heat resistant coatings.

Heat resistant conveyor belts have high tensile strength and robust construction that gives them their heat resisting capacity, in addition to being non-corrosive. Depending on the range of temperatures handled, they generally come in 3 variants:

HR-T1 Grade

HR stands for heat resistant, and it is the bare minimum grade required for transport of heated and hot materials. They can resist temperatures ranging from 257 degrees Fahrenheit to 356 degrees Fahrenheit approximately. Actual range can be more or less depending on the manufacturer. They are usually employed in chemical, plastic and paper manufacturing plants to handle hot chemicals, plastic pellets and paper pulp respectively. They are also used in normal industries situated in hot areas where the heat comes from surrounding room temperatures, not from the actual material handled.

SHR-T2 Grade

SHR stands for super heat resistant, and it forms the middle ground between 3 grades of heat resistant conveyor belts. Their temperature resistant capacity ranges from 300 degrees Fahrenheit to 400 degrees Fahrenheit. As they provide better heat resistance than HR-T1 grades, they are used for handling very hot raw materials such as hot cement powder in its raw form, hot chemicals, very hot fertilizers and so on, as long as the temperature of the material on the belt falls between the specified range of the belt.

UHR-T3 Grade

UHR stands for ultra-heat resistant, making it the top tier variant of heat resistant conveyor belts. Although they have a standard temperature resistance range of 400 to 500 degree Fahrenheit, many firms that manufacture conveyor belts can make custom belts with even higher temperature resistance limits. They 

are generally used to transport very hot, often boiling materials, not directly but kept on top of containers. They can handle any material that falls between their specific temperature limit they are designed for. Ultra-heat resistant belts are usually employed in cement industries, mineral processing industries and chemical manufacturing plants.